Efficient and modular painting: how Dürr's ready2integrate solutions improve your production

Within modern paint applications, flexibility is crucial. You want systems that perform perfectly, but are also scalable and easy to integrate into your existing processes. This is exactly why TLCA works with the ready2integrate solutions By Dürr.

Combining quality with ease of installation, these modular systems are designed to make production environments run faster, more stable and efficient. Below, we highlight three powerful applications that we regularly deploy with industrial customers.

Efficient and modular painting with ready2integrated solutions from Dürr

Piggable systems: reuse paint, save costs

With every paint application, some product is traditionally lost: in colour changes, rinsing or downtime. The piggable systems by Dürr put an end to that.

With this solution, excess paint is returned to the paint bucket, drum or IBC and made reusable. This offers several advantages:

Cost savings: less consumption of raw materials.
Environmental gain: less waste, lower carbon footprint.
Process optimisation: shorter changeover times, faster cleaning.

For customers aiming for a more sustainable production process, this is a smart and cost-effective intervention. TLCA helps you determine where and how paint recovery will have the most impact.

Ring feed: constant pressure, better quality

A uniform coating starts with a stable supply. Ring pipe supply-systems guarantee constant pressure and flow throughout the painting process, regardless of the distance between pump and application point.

What does this mean concretely?

No pressure loss or pulsations in the pipe.
No quality differences between beginning and end of paint cycle.
Less manual adjustment required.

For plants with multiple application points or varying consumption loads, this system is the guarantee of reproducible results. TLCA ensures proper sizing and adjustment, tailored to your production needs.

Application kits for existing robots: fast automation

Do you already have robots in your production, but no integrated paint system yet? Then the application sets for third-party robots a smart solution. Dürr offers pre-designed application units compatible with different robot brands.

These sets include:

Nozzles and application technology,
hose and valve configurations,
connection modules for easy integration.

Benefits for you:

Time saving on implementation.
Lower integration cost: no customisation required.
Scalability: easily expandable with multiple units.

Together with TLCA, you determine which package best suits your robots and processes. We provide correct pairing, calibration and support.

Flexible automation with expertise

The ready2integrate-series from Dürr shows that automation doesn't have to be complex. By working with standardised, modular components that TLCA seamlessly integrates into your production environment, you get the best of both worlds:
technological excellence
local guidance, installation and service